Direct Laser Writing Photonic Crystal Hydrogels with a Supramolecular Sacrificial Scaffold.

Photonic crystal hydrogels (PCHs), with smart stimulus-responsive abilities, have been widely exploited as colorimetric sensors for years. However, the current fabrication technologies are mostly applicable to produce PCHs with simple geometries at the sub-millimeter scale, limiting the introduction of structural design into PCH sensors as well as the accompanied advanced applications. This paper reports the microfabrication of three-dimensional (3D) PCHs with the help of supramolecular agarose PCH as a sacrificial scaffold by two-photon lithography (TPL). The supramolecular PCHs, formulated with SiO2 colloidal nanoparticles and agarose aqueous solutions, show bright structural color and are degradable upon short-time dimethyl sulfoxide treatment. Leveraging the supramolecular PCH as a sacrificial scaffold, PCHs with precise 3D geometries can be fabricated in an economical and efficient way. This work demonstrates the application of such a strategy in the creation of structural-designed PCH mechanical microsensors that have not been explored before.

Imaging cellular forces with photonic crystals.

Current techniques for visualizing and quantifying cellular forces have limitations in live cell imaging, throughput, and multi-scale analysis, which impede progress in cell force research and its practical applications. We developed a photonic crystal cellular force microscopy (PCCFM) to image vertical cell forces over a wide field of view (1.3 mm ⨯ 1.0 mm, a 10 ⨯ objective image) at high speed (about 20 frames per second) without references. The photonic crystal hydrogel substrate (PCS) converts micro-nano deformations into perceivable color changes, enabling in situ visualization and quantification of tiny vertical cell forces with high throughput. It enabled long-term, cross-scale monitoring from subcellular focal adhesions to tissue-level cell sheets and aggregates.

Optimization of Steelmaking Energy Efficiency Scheduling Based on an Equipment Set Shutdown Strategy.

The steel industry accounts for a large proportion of power consumption in industries. To greatly reduce the power consumption of production, it is urgent to adjust and optimize the steelmaking production mode. The paper combines production scheduling with equipment energy efficiency indicators, establishing an optimization model for steelmaking energy efficiency scheduling and determining the shutdown strategy of steelmaking equipment sets. Taking two equipment sets of a company processing the same batch of steel as an example, this paper calculates that the unit energy consumption under the optimal scheduling scheme is 79.492 and 22.056 kWh, respectively. The energy consumption of the former to complete the production task is greater than that of the latter. Therefore, by choosing to shut down this equipment set, a total of 65 038.2 kWh of electricity can be saved. Industrial examples were executed to validate the effectiveness of the model, and the results showed that the proposed method can obtain optimal solutions in a short period of time and significantly reduce energy consumption in the workshop. This study first combines scheduling issues with equipment energy efficiency indicators to provide a basis for energy consumption decisions.

Facile Surface Functionalization Strategy for Two-Photon Lithography Microstructures.

Two-photon lithography (TPL) is a powerful tool to construct small-scale objects with complex and precise 3D architectures. While the limited selection of chemical functionalities on the printed structures has restricted the application of this method in fabricating functional objects and devices, this study presents a facile, efficient, and extensively applicable method to functionalize the surfaces of the objects printed by TPL. TPL-printed objects, regardless of their compositions, can be efficiently functionalized by combining trichlorovinylsilane treatment and thiol-ene chemistry. Various functionalities can be introduced on the printed objects, without affecting their micro-nano topographies. Hence, microstructures with diverse functions can be generated using non-functional photoresists. Compared to existed strategies, this method is fast, highly efficient, and non photoresist-dependent. In addition, this method can be applied to various materials, such as metals, metal oxides, and plastics that can be potentially utilized in TPL or other 3D printing technologies. The applications of this method on the biofunctionalization of microrobots and cell scaffolds are also demonstrated.

Capillary-Force-Driven Self-Assembly of 4D-Printed Microstructures.

Capillary-force-driven self-assembly is emerging as a significant approach for the massive manufacture of advanced materials with novel wetting, adhesion, optical, mechanical, or electrical properties. However, academic value and practical applications of the self-assembly are greatly restricted because traditional micropillar self-assembly is always unidirectional. In this work, two-photon-lithography-based 4D microprinting is introduced to realize the reversible and bidirectional self-assembly of microstructures. With asymmetric crosslinking densities, the printed vertical microstructures can switch to a curved state with controlled thickness, curvature, and smooth morphology that are impossible to replicate by traditional 3D-printing technology. In different evaporating solvents, the 4D-printed microstructures can experience three states: (I) coalesce into clusters from original vertical states via traditional self-assembly, (II) remain curved, or (III) arbitrarily self-assemble (4D self-assembly) toward the curving directions. Compared to conventional approaches, this 4D self-assembly is distance-independent, which can generate varieties of assemblies with a yield as high as 100%. More importantly, the three states can be reversibly switched, allowing the development of many promising applications such as reversible micropatterns, switchable wetting, and dynamic actuation of microrobots, origami, and encapsulation.

3D Bioinspired Microstructures for Switchable Repellency in both Air and Liquid.

In addition to superhydrophobicity/superoleophobicity, surfaces with switchable water/oil repellency have also aroused considerable attention because of their potential values in microreactors, sensors, and microfluidics. Nevertheless, almost all those as-prepared surfaces are only applicable for liquids with higher surface tension (γ > 25.0 mN m-1) in air. In this work, inspired by some natural models, such as lotus leaf, springtail skin, and filefish skin, switchable repellency for liquids (γ = 12.0-72.8 mN m-1) in both air and liquid is realized via employing 3D deformable multiply re-entrant microstructures. Herein, the microstructures are fabricated by a two-photon polymerization based 3D printing technique and the reversible deformation is elaborately tuned by evaporation-induced bending and immersion-induced fast recovery (within 30 s). Based on 3D controlled microstructural architectures, this work offers an insightful explanation of repellency/penetration behavior at any three-phase interface and starts some novel ideas for manipulating opposite repellency by designing/fabricating stimuli-responsive microstructures.